RE: [MV] M1008 glow plug issues

From: Stu (stuinnh@comcast.net)
Date: Sun Feb 29 2004 - 05:46:32 PST


No watch needed. I energize the glow plugs for 10-12 seconds when temp
above +32 degrees, and 15 seconds below -32 degrees and plug in overnight -0
degrees and do 15 seconds in morning. One, one thousand, two, two thousand
and so on. Just count. I never had problem with plugs since conversion 4
years ago. Also, my seatbelt light stays lit for 8 seconds, good indicator.
I would worry more about putting in cut-off switch to protect against
solenoid shorting, or starter going bad.
FWIW- if starter or solenoid shorts and wires start to burn, cut positive
side of batteries first. When wires burn they short and make ground.
Cutting ground side of batteries won't stop it. I know this from
experience.

                "Stu"
 Southern New Hampshire, USA
        "Live Free Or Die"
 
Military Vehicle Preservation Assoc.
Merrimack Valley Military Vehicle Collectors
Green Mountain Military Vehicle Club
Vehicles:
1967 M151A1 Jeep
1964 M416 1/4 Ton Trailer
1986 M1009 CUCV Blazer
 
-----Original Message-----
From: Military Vehicles Mailing List [mailto:mil-veh@mil-veh.org] On Behalf
Of James Shanks
Sent: Sunday, February 29, 2004 8:27 AM
To: Military Vehicles Mailing List
Subject: Re: [MV] M1008 glow plug issues

Jeff,

         The manual glow plug switch conversion is the way to
go...simple...eliminates the trouble prone glow plug controller card and
easy to use. BUT, one item was missing from the repost. It is very easy to
burn out the glow plugs if you run them too long. If you have a digital
watch that counts seconds use it and keep track of how long you have had
the button depressed when using the glow plugs. The reason is
overheating...they expand, burst and then no longer heat up. You then
discover what a pain and expense it is to replace expanded glow plugs...it
can require the removal of the heads to remove the bad glow plugs.

James Shanks
n1vbn@arrl.net
1998 IMZ 8.103
1984 HD FLHT-C

At 06:33 AM 2/29/2004, Jeff Gatton wrote:
>Eric,
>
>Here is a repost of a recent message from TCasey on
>how add a manual switch for the glow plugs.
>
>If your wiring is still in the original configuration,
>this is how to install a manual glow plug switch:
>Remove the LIGHT BLUE wire from its terminal on the
>glow plug relay. Run a new wire from this terminal to
>your new manual switch, and then to GROUND. That's
>all there is to it. When you turn your ignition switch
>to RUN, you should have 12V at the PINK/BLACK wire on
>the relay. When you press your manual switch, this
>completes the circuit to ground, and the glow plug
>relay should energize. 15-20 seconds should be all you
>need for a cold engine. You shouldn't need it at all
>for a warm engine.
>Pretty simple, and it saves a lot of headache with the
>failure prone original control system.
>
>Jeff Gatton
>Saucier, MS
>
>
>--- Eric Kozowski <eric@kozowski.com> wrote:
> > OK, I know this has been discussed at length, but I
> > didn't have an M1008
> > at the time, so I didn't pay attention. Anyway, my
> > department just got
> > an M1008, but the glow plugs don't work. Other than
> > that, it runs fine.
> > What should we look for on the glow plug issue? I
> > remeber the controllers
> > being a problem, but is there anything else?
> >
> > Also, what does it take to convert the truck to a
> > regular 12v system? I
> > know the starter has to be replaced, but what else?
> >
> > --
> > Eric Kozowski
> > Joseph, OR
>
>
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