Re: [MV] M35 Turbo upgrade: Thermocouple and Pressure Gauge

From: James Shanks (n1vbn@arrl.net)
Date: Sun Oct 03 2004 - 17:01:06 PDT


Dick and List,

         No I do not have it backwards and you proved it without realizing
it. If I have it backwards then I have screwed up a lot of engines in my
life as I have been running Diesels since I was 15 years old. I hired out
as a Locomotive Fireman for Penn Central in 1971 and was promoted
Locomotive Engineer on March 9th, 1974. I have been driving trucks of all
kinds part time from 1972 and full time since 1988.Yes the limit is 900
before the turbine and 1200 after the turbine. You see 900 is the actual
limit for the engine but most manufacturers mount the pyrometer sensor on
the discharge side IE: after the turbocharger so you raise the limit to
1200 F to allow for the cooling effect the turbo has on the exhaust gas as
it passes through the turbo. My new 2004 Mack Granite model truck has the
new technology ASET engine and it's limits are lower. But the Pyrometer
sensor is still mounted after the turbo about 6 inches from it. I will have
pictures of the installation tomorrow night.

         No offence Dick but if I have it wrong so do Mack, Cummins,
Detroit,Caterpillar, and a whole host of Diesel engine builders.

Jim

At 05:46 PM 10/3/2004, Dick wrote:
>Jim, I think you have it backwards. The exhaust gases cool about 300
>degrees as they give up energy (heat) to the turbine side of the turbocharger.
>Therefore, 1200 at the turbine inlet would be about 900 after the turbine.
>Also, the temp after the turbine will vary quite a bit, depending on
>throttle position, ambient air pressure/temp, humidity, etc.
>IMHO, it's still best to install the sensor in the exhaust manifold as
>close as possible to the turbine inlet.
>
>Dick
>----- Original Message ----- From: "James Shanks" <n1vbn@arrl.net>
>To: "Military Vehicles Mailing List" <mil-veh@mil-veh.org>
>Sent: 03 October, 2004 10:47
>Subject: Re: [MV] M35 Turbo upgrade: Thermocouple and Pressure Gauge
>
>
>> The thermocouple for the Pyrometer must be installed in one of
>> two places only. Either just before all the exhaust gases enter the
>> turbo or just after the gases exit the turbo. Any other location will
>> give you incorrect readings that are useless to you. The Plug you
>> referred to is on the exhaust manifold for ONE cylinder only and is a
>> clean out plug to be used for that purpose only.When I go to work
>> tomorrow I will take some pictures of what a proper after the turbo
>> installation looks like and send them to interested parties.
>>
>> Limits for Pyrometer on the Multifuel engine are 900 Degrees F
>> mounted before the turbo and 1200 degrees F mounted after the turbo.
>> Operate beyond these limits and you can quickly melt pistons, liners,
>> valves. If you operate beyond the limits the damage won't generally
>> happen instantly but it turn a good running engine into one you wish you
>> didn't have. I have seen it on more than one occasion.
>>
>>
>>Jim
>>
>>
>>
>>At 08:00 PM 10/2/2004, Patrick Jankowiak wrote:
>>>How about putting the thermocouple here in place of this pipe plug?
>>>
>>>Anyone ever 'successfully' removed this plug or know anything about it?
>>>
>>>http://208.190.133.201/m35misc/miscpics.html
>>>
>>>===Mil-Veh is a member-supported mailing list===
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>>
>>James Shanks
>>n1vbn@arrl.net
>>1985 M1009
>>1998 IMZ 8.103
>>1984 H-D FLHT-C
>>
>>
>>
>>===Mil-Veh is a member-supported mailing list===
>>To unsubscribe, send e-mail to: <mil-veh-off@mil-veh.org>
>>To switch to the DIGEST mode, send e-mail to <mil-veh-digest@mil-veh.org>
>>To reach a human, contact <ack@mil-veh.org>
>
>
>
>===Mil-Veh is a member-supported mailing list===
>To unsubscribe, send e-mail to: <mil-veh-off@mil-veh.org>
>To switch to the DIGEST mode, send e-mail to <mil-veh-digest@mil-veh.org>
>To reach a human, contact <ack@mil-veh.org>

James Shanks
n1vbn@arrl.net
1985 M1009
1998 IMZ 8.103
1984 H-D FLHT-C



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